Custom AAC Block Panel Intelligent Production Line

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AAC Block Panel Intelligent Production Line Manufacturers

  • Slurry Preparation Section is a collection of key equipment focusing on material preparation and processing, and is widely used in industrial pulping and production processes. The equipment under this classification is mainly responsible for completing the crushing, grinding, conveying, storage and metering of materials, and providing homogeneous, efficient slurry and accurate material supply for subsequent processes. With high reliability and stability as the core, these equipment are suitable for handling a variety of types of raw materials, and show performance in high-strength operating environments. They are an important part of achieving industrial automation and process optimization.

  • Batching, Pouring, Curing Section Service is a comprehensive solution focusing on the ingredients, pouring and maintenance phases during the production process. The equipment under this category supports accurate metering, diversified mixing and efficient casting operations, and provides mold and vehicle assistance to ensure the continuity and stability of the production process. These equipment are characterized by high precision, high automation and reliability, and can meet the production needs of different scales, optimize material utilization, and improve product quality. In addition, they play a key connection role in the production line, ensuring the smooth operation of the entire process and providing solid guarantees for efficient manufacturing and quality control.

  • Tilting, Cutting Section is a core category of equipment that focuses on the flip and cutting links in industrial production. The equipment under this classification is mainly used for precise flipping, initial cutting, longitudinal cutting and transverse cutting of materials or molded parts to ensure the consistency of product size and stability of quality. These devices usually have high precision and high efficiency characteristics, adapt to a variety of process needs, and are outstanding in space utilization and operational flexibility. Through automated control and optimized design, this category of equipment can significantly improve production efficiency, reduce manual intervention, and ensure smooth connection and efficient operation of the production line.

  • Grouping Before Autoclave Section covers a range of equipment dedicated to pre-autoclave product grouping and conveying. Through efficient grouping, lifting and transportation operations, these equipment arrange materials in an orderly manner and safely transport them to the autoclave process to ensure the efficiency and consistency of the overall process. They are characterized by precise operation mode and stable performance, adapt to the needs of different production scales, while reducing manual intervention and optimizing logistics efficiency. This type of equipment not only improves the automation level of the production line, but also provides strong guarantees for the efficient connection of the autoclave process and the stability of product quality.

  • Product Autoclaving Section is a key equipment category designed for the autoclaving process, covering the operational support from product entry to completion of autoclaving processing. These equipment coordinate the loading, conveying and unloading of materials, ensuring uniform pressing and heating under the autoclaving environment, and achieving product stabilization treatment. By optimizing operating efficiency and high-strength structural design, they can adapt to the needs of large-scale production while ensuring operational accuracy and safety. This classification equipment not only improves the automation level of the autoclave process, but also plays a core role in connecting the past and the future in the production process, helping to efficiently manufacture high-quality products.

  • Packing Section is a category of equipment that focuses on product sorting, transportation and packaging preparation, covering multiple key links from unloading after autoclaving to before final packaging. These devices ensure that the product enters the packaging process in a standardized form through efficient transport, separation, combination and rotation operations. They feature flexible design and precise operation to adapt to product requirements of different specifications while optimizing process connection and space utilization. This type of equipment plays an important role in improving production line efficiency, ensuring product quality and shortening packaging cycles, providing efficient support for the overall production process.

  • Reinforcement Welding Section is a category of equipment that focuses on steel bar welding and related operations, covering multiple links of steel bar processing, conveying, assembly and protective treatment. These equipment ensures the strength and stability of the steel bar structure through high-precision welding and efficient transport, while meeting the design needs of different specifications and complexities. Its characteristics are high automation level of operation and strict control of welding quality, which is suitable for batch and standardized production environments. This type of equipment not only optimizes the steel bar processing process, but also has significant advantages in improving operational efficiency and product consistency, laying the foundation for the manufacturing of high-quality building components.

  • Pull&Insert Bar Section focuses on providing efficient and precise bar handling solutions for a wide range of industrial scenarios. The product design under this category is designed to simplify the insertion, pulling and maintenance of bars, improve operational efficiency and reduce manual intervention. These devices usually have high-strength structural designs that can withstand heavy loads and frequent operations, while focusing on safety and durability. Through automated or semi-automated features, they help users achieve smoother production processes and reduce equipment maintenance costs. Whether it is the cleaning, lifting or soaking bars, they can meet diverse industrial needs and are an indispensable part of modern production lines.

Jiangsu Runding Intelligent Equipment Technology Co., Ltd.
  • 13+

    Years Industry Experience

  • 50000+

    Factory Area

        Jiangsu Runding founded in 2011, is Custom OEM AAC Block Panel Intelligent Production Line Manufacturers, is an innovative intelligent technology company focusing on AAC block and AAC panel intelligent production line equipment and AAC products intelligent factory ecological chain construction.

The company is headquartered in Nandu Intelligent Equipment Industrial Park, Liyang City, Jiangsu Province, integrating research and development, production, sales and service. The company's innovative AAC production line intelligent equipment, intelligent factory management, AAC process formula and etc., serve many customers at domestic and overseas, we are Custom AAC Block Panel Intelligent Production Line Suppliers,promote the technical innovation of the AAC industry, win the industry consensus recognition and good market reputation, and export China's intelligent manufacturing to the world.

Runding company firmly established the guiding position in the AAC production line intelligent equipment industry, Runding people focus on technology, quality and innovation, to ensure advanced equipment, stability and economy, providing customers with professional and satisfactory AAC intelligent products overall solution.

We sincerely look forward to visits and exchanges from all walks of life, and jointly contribute to the development of green building materials and the promotion of global carbon neutrality.

Industry Knowledge

What are the key steps in the production process of AAC?

The production process of autoclaved aerated concrete (AAC) includes the following key steps:

Raw material preparation:
Siliceous materials (such as sand, fly ash): dried and ground to achieve appropriate fineness.
Calcite materials (such as cement, lime): weighed and ready for use.
Aerators (such as aluminum powder): finely ground and mixed with other materials.
Other additives: prepared according to the specific formula needs.

Batching and mixing:
Weigh the siliceous materials, calcium materials, aerators and water in a certain proportion.
Put all the raw materials into a mixer and stir to ensure that they are mixed evenly to form a uniform slurry.

Pouring and pre-curing:
Pour the mixed slurry into the mold.
The slurry undergoes a chemical reaction in the mold, produces bubbles, expands in volume, and begins to harden.
During the pre-curing stage, the slurry in the mold is left to stand for a period of time at a certain temperature and humidity to complete the initial curing.

Cutting:
When the slurry reaches a certain hardness, it is demolded from the mold.
Using specialized cutting equipment, the solidified green body is cut into blocks or plates of the required size.
Precise cutting can be performed horizontally, vertically and sideways to ensure dimensional accuracy.
Autoclave curing:
The cut green body is placed in an autoclave for high temperature and high pressure autoclave curing.
In the autoclave, the green body is further hardened under high temperature (about 180-200°C) and high pressure (about 1.2-1.8 MPa).
This process usually lasts for several hours, evaporating the water in the green body and forming the final strength and physical properties.
Finished product processing and storage:
After autoclaving, the finished product is removed from the autoclave.
After quality inspection, qualified finished products are packaged, labeled and stored.
Finally, the finished product is transported to the construction site or sold to customers.

This process ensures that AAC has good physical properties and quality for a variety of construction applications.

What are the advantages of using AAC in modern buildings?

The application of autoclaved aerated concrete (AAC) in modern buildings has many advantages, as follows:

Lightweight:
AAC has a low density, usually between 400-700 kg/m³, which is much lighter than traditional concrete. This greatly reduces the weight of the building, reduces the load on the foundation and structure, and helps to reduce construction costs.

Thermal insulation:
AAC contains a large number of tiny pores inside and has excellent thermal insulation properties. The use of AAC can reduce the energy consumption of buildings, improve energy efficiency, meet the requirements of green buildings, and reduce heating and cooling costs.

Sound insulation:
The porous structure of AAC gives it good sound insulation performance, which can effectively isolate external noise and provide a quiet living and working environment for residents. It is particularly suitable for buildings with high sound insulation requirements, such as residences, schools, hospitals, etc.

Fireproof:
AAC is an inorganic material with good fire resistance. It will not burn at high temperatures and will not produce toxic gases. AAC walls have a high fire resistance limit in fires, can provide longer fire protection, and increase the safety of buildings.

Convenient construction:
AAC is easy to process and can be easily cut, drilled and sawed to meet various architectural design needs. High construction efficiency shortens the construction period and reduces labor costs.

Environmentally friendly and sustainable:
Industrial waste such as fly ash is used in the production process of AAC, which helps to reduce waste emissions. Its production and use process has low energy consumption, which meets the requirements of sustainable development.

High precision:
AAC is precisely cut during production and has high dimensional accuracy, which helps to achieve precise construction, reduce the use of mortar, and reduce waste and costs in construction.

Durability:
AAC has good anti-aging properties, is not easily affected by climate change and environmental pollution, has a long service life, and reduces the frequency of maintenance and replacement.

Versatility:
AAC is suitable for a variety of building components such as internal and external walls, partitions, roofs, floors, etc., with a wide range of applications to meet the needs of different building types.

Combining the above advantages, AAC has become an ideal green building material in modern architecture and is widely used in residential, commercial, industrial and other fields.