What innovative practices does One-Stop AAC Block Plant have in terms of energy efficiency and resource recycling?

1. Energy efficiency innovation practices
Efficient energy management system
One-Stop AAC Block Plant has introduced an advanced energy management system (EMS), which can monitor and control the energy consumption of each production link of the factory in real time. Through data analysis, the system can automatically adjust the equipment operating parameters and optimize energy distribution to maximize the utilization of energy. For example, in the lighting and air-conditioning systems, EMS can automatically adjust according to the actual light intensity and indoor temperature to avoid unnecessary energy waste.

Efficient energy-saving equipment
The factory gives priority to energy-efficient products in equipment selection. For example, energy-saving motors, high-efficiency inverters, LED lighting fixtures, etc. are selected. These equipment greatly reduce energy consumption while ensuring production efficiency. In addition, the factory also regularly maintains and maintains the equipment to ensure that it is in the best working condition and further improve energy utilization efficiency.

Waste heat recovery and utilization
During the production process of AAC blocks, a large amount of waste heat is generated. One-Stop AAC Block Plant converts this waste heat into energy that can be used for production or heating through the waste heat recovery system. For example, using waste heat to heat production water or as a heat source for heating factory buildings in winter not only reduces energy consumption but also reduces production costs.

Intelligent control and production optimization
The factory adopts an intelligent control system to realize the automation and intelligence of the production process. Through precise production scheduling and optimized process flow, energy waste in the production process is reduced. At the same time, the intelligent system can also flexibly adjust the production plan according to market demand and inventory conditions to ensure efficient use of energy.

2. Innovative practices in resource recycling
Waste classification and recycling
One-Stop AAC Block Plant strictly implements the waste classification system, and divides the waste generated in the production process into four categories: recyclables, hazardous waste, wet waste and dry waste, and collects and treats them separately. For recyclables, such as metal waste and plastic fragments, the factory will sell them to waste recycling stations to achieve resource reuse.

Wastewater treatment and reuse
The factory has established a complete wastewater treatment system, using a combination of physical, chemical and biological treatment processes to remove harmful substances in production wastewater to meet emission standards. At the same time, some of the treated wastewater will be reused in production, such as for cooling equipment and washing the ground, reducing the consumption of fresh water resources.

Raw material recycling
The raw materials of AAC blocks mainly include siliceous materials (such as fly ash and sand), calcium materials (such as lime) and gasifiers (such as aluminum powder). One-Stop AAC Block Plant focuses on recycling in the use of raw materials. For example, the discarded AAC blocks are crushed and reused as raw materials, which not only reduces the discharge of waste but also saves the cost of raw materials.

Waste resource utilization
For waste that is difficult to directly recycle during the production process, such as slag and waste residue, the factory will actively explore ways to utilize them. For example, slag is used to produce road base materials, building materials, etc., realizing the transformation of waste into treasure.

Popularization and training of environmental awareness
The factory also pays attention to the popularization and training of environmental awareness. By regularly holding environmental knowledge lectures and distributing environmental publicity materials, the environmental awareness of employees is improved. At the same time, employees are encouraged to put forward reasonable suggestions for energy conservation and emission reduction, and excellent suggestions are rewarded, creating a good atmosphere for all employees to participate in environmental protection.